Wire & Cable Making Machine: 500/6+12 Rigid Stranding Solution – Efficiency and Precision for Multi-Strand Cable Production

Wire & Cable Making Machine: 500/6+12 Rigid Stranding Solution – Efficiency and Precision for Multi-Strand Cable Production

1.Application

This machine is mainly used for the non-torsion stranding of large-cross-section and long-length steel-cored aluminum strands (ACSR) and aluminum alloy conductors. It can also be applied to the non-torsion stranding and compacting of copper conductors with round, special-shaped, and sector-shaped core.

2. Main component

2.1 Φ500 Pay-off stand 1set

2.2 #type wire guiding stand 1set

2.3 6B,12B strander 2sets

2.4 Wire assemble die & compacting device 2sets

2.5 Meter counter(Mechanical, Electronic) 1set

2.6 Φ 1600 strong double capstan 1set

2.7 Φ 1800 column type take-up with traversing 1set

2.8 Electric control system 1set

2.9 Manual push-pull safety protection system 2sets

3. Features

3.1 The whole machine is driven by the independent motor, and each section of the cage and capstan are driven by a separate permanent magnet synchronous servo motor. The cage is driven to rotate through a dedicated gearbox, which simplifies the structure compared to traditional ground shaft linkage driven rigid type strander and makes equipment maintenance more convenient.

3.2 The control of the whole machine adopts Inovance series PLC, and various production process parameters are set through the touch screen. Each section of the cage and capstan are driven by a Jiangsu Zhima servo motor, and the motor driver is a frequency converter device. To ensure transmission accuracy, the transmission motor adopts a grating encoder feedback, and the whole machine adopts a bus communication method to ensure signal transmission accuracy. In actual production, users set the process parameters such as the pitch of each section of the cage and the speed of the production line on the touch screen according to the required cable specifications. When starting up, the speed of each transmission part is automatically calculated by PLC to ensure the synchronization of the whole machine and the accuracy of the twisted wire pitch, and to achieve stepless speed regulation of the whole machine. The electronic control system has advanced technology, convenient operation, and reliable operation.

3.3The pulse principle is used to detect wire breakage, which can accurately determine the wire breakage signal of any bobbin in each section of the cage, ensuring detection accuracy. Through the display on the touch screen, the operator can quickly solve the problem and start the next start up.

3.4 The machine uses Inovance programmable controller and field bus to unified command and coordinate the working status of all parts of the machine, and uses a frequency converter to control the starting and operation of the AC motor. Inovance touch screen is used to set and display various process parameters. The electronic control system is technologically advanced, easy to operate and reliable in operation.

4.Main technical parameters

5.Photos

6.Packing photo

7.Our factory and introduction

Hebei Baohong Electrical Machinery Co., Ltd. was founded on August 1, 2006. Located in the industrial zone of Shawa Township, Hebei City,which lies at the triangular center of Beijing, Tianjin and Shijiazhuang, the company enjoys convenient transportation and abundant iron and steel resources. Starting with the production of stranding machine series products, it has undergone 18 years of development.

By fully relying on talentadvantages and technical strength, the company continuously researches and develops new technologies and processes, achieving steady growth and gradually evolving into a comprehensive economic entity with advanced manufacturing technology, strong production capacity, and sales networks covering the whole country and overseas.

The company covers a factory area of 30,000 square meters, with more than 100 employees, including 12 mechanical and electrical engineers,and its processing equipment totals more than 60 million yuan. Currently, through the introduction of large-scale processing equipment and the research, development and improvement of processes, the company has become the only manufacturer in China that produces JLK cage stranding machine series units on an assembly line.